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Custom Solutions for Processes That Don’t Fit a Catalog

Not every process fits neatly into a standard machine or predefined industry. We specialize in designing custom automation solutions for unique challenges, one-off applications, and first-of-their-kind systems. Whether it’s a retrofit, a brand-new process, or something in between, we engineer solutions that integrate seamlessly and perform reliably in real production environments.

3D UV Curing System

3D UV Curing System

Challenge: No standard equipment available for uniformly curing UV-reactive materials on complex assemblies

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Solution: Purpose-built machine that secures the assembly and rotates a UV light to deliver consistent, 360-degree exposure

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Result: Reliable, repeatable curing with improved consistency and reduced manual intervention

1st In Market

UV Weld Seam Coating System

Challenge: Remetalizing processes causing downtime, maintenance, and safety concerns


Solution: Integrated UV spray and LED curing system for weld seam protection


Result: Cleaner process, improved uptime, and simplified maintenance

UV Weld Seam Coating System
Plasma Coating System

Plasma Coating System

Challenge: Aging plasma coater requiring rebuild and reintegration


Solution: Shop-based rebuild and integration support for existing equipment


Result: Improved reliability and extended equipment life with minimal production disruption

Automated Hoof Bath Control System

Challenge: Inconsistent operation of a livestock hoof bath


Solution: Custom controls design and PLC programming


Result: Reliable, automated operation with improved consistency and ease of use

Cattle Hoof Bath Controls
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Why Customers Come to Us for Solutions

Many of our projects start where standard equipment stops. We’re comfortable being first, adapting on the fly, and supporting systems long after install. If your process doesn’t fit neatly into a catalog, that’s usually a good sign we should talk.

Can Sorter Controls

Automated Can Sorting System

Challenge: High-speed can sorting requiring precise coordination


Solution: Custom controls design and PLC

programming


Result: Reliable sorting with improved flow and reduced downtime

Rotating Stage System

Challenge: Precise, safe motion control for a live-performance rotating stage


Solution: Custom mechanical and controls design 


Result: Smooth, reliable operation with simple, user-friendly control

Rotating Theatre Stage

These examples represent just a snapshot of what we do. Every project starts with understanding the process, then engineering the right solution. Whether it’s a proven system, a one-off machine, or controls for something entirely new. If your challenge doesn’t fit a catalog, we’re ready to help.

Cogent Hex Logo Black

Quality Policy: Cogent Hex is dedicated to total customer satisfaction and continuous improvement of the Quality Management System by providing state-of-the-art design, engineering, and integration technology, in the timeliest and most cost-efficient manner feasible. 

+1-810-294-5120

17 17th St. Suite 13

Port Huron, MI 48060

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